Your Trusted Partner for Plant Engineering

Call Us At 475-335-8883

Your Trusted Partner for

Process Piping Design

Call Us At 475-335-8883

PROCESS PIPING DESIGN SERVICES

At IDEA, we're experts in Process & Utility Piping, with over 30 years of experience in providing turnkey design, planning & consulting services to industrial facilities!

With a veteran team of licensed chemical, mechanical, structural, and electrical engineers, we are the easy button for our customers. From greenfield plant design to utility upgrades and retrofits, we've got you covered!

If you're looking for an engineering partner for your project, reach out and you'll find out how our responsiveness and expertise will make us your favorite contractor!

Fill out the form and we WILL reach out to you within 2 hours!

TRUSTED BY LEADING COMPANIES

PROCESS PIPING EXPERTISE

We help clients design and implement efficient process piping systems that optimize performance and reliability. Our team has worked across a wide range of industries, developing custom piping solutions tailored to each project's specific operational needs and regulatory requirements.

ENGINEERING

  • Project Planning & Budgeting

  • Process Design

  • Piping Layout & Design

  • Pipe Stress Analysis

  • Equipment Specification

  • System Layout & Design

  • Project Management

APPLICATIONS

  • Chilled Water Systems

  • Compressed Air Systems

  • Steam Systems

  • Chemical Process Piping

  • Utility & Distribution Piping

  • HVAC Systems

  • Pump Skids

STANDARDS

  • ASME B31.1

  • ASME B31.3

  • ASTM A106

  • API 570

PLANT ENGINEERING SERVICES

At IDEA, our multidisciplinary engineering capabilities ensure comprehensive solutions for every aspect of your facility’s operations. Our team brings specialized knowledge across many engineering disciplines. Our diverse expertise allows us to deliver tailored, end-to-end engineering solutions that meet the unique challenges of your industry.

FRONT-END ENGINEERING SERVICES

Feasibility Studies, Cost Analysis, PFD, Conceptual Design, Site Evaluation, Budget Development, Project Scheduling, Safety & Regulatory Reviews

PLANT LAYOUT & DESIGN

2D & 3D Modelling, Equipment Layout & Modular Design, Utility System Design, Civil/Structural Design, Workflow Optimization, Facility Master Planning, Construction Oversight

PROCESS ENGINEERING

Process Simulation, Material Balancing, Process Flow Design, P&ID Design, Chemical Process Design, Equipment Sizing & Specification, Process Control Strategy

ELECTRICAL ENGINEERING

Electrical Distribution Design, MCC Design, Control System Design, SCADA System Design, Arc Flash Analysis, Electrical Load Analysis, Power Generation

UTILITY DESIGN

Chilled Water, Steam, & Compressed Air System Design, HVAC Design, Electrical Infrastructure Design

MEPF SERVICES

Fire Protection, Industrial MEP Design, HVAC Design, Equipment Sizing, PE Review

CIVIL & STRUCTURAL ENGINEERING

Site Planning, Drainage Design, Foundation Design, Industrial Building Design, Crane Design, Platform & Mezzanine Design

REGULATORY COMPLIANCE

Emissions Monitoring, Water & Wastewater Treatment, Permit Assistance, Hazardous Material Handling & Storage, Environmental Impact Assessments, Process & Code Assessments

PROCESS SAFETY

Risk Assessments, Process Hazard Analysis, Fire & Explosion Risk Assessments, Process & Code Assessments

RECENT PROCESS PIPING PROJECTS

From chillers and boilers to HVAC and tanks, our multi-disciplinary engineering team has the technical expertise to get you covered. We know each project is unique and we utilize our industry expertise and best practices to ensure that each project meets the specific needs and requirements of our customers.

PROCESS EQUIPMENT EXPERTISE

Our plant engineering expertise extends to a wide range of industrial equipment and applications, ensuring optimal performance, safety, and efficiency of your operations. We specialize in the design, optimization, and integration of:

  • Chilled Water Systems

  • Steam Distribution Systems

  • Compressed Air Systems

  • Industrial HVAC Systems

  • Electrical Power Distribution

  • Heat Exchangers

  • Cooling Towers

  • Boilers

  • Pumping Systems

  • Piping Systems

  • Instrumentation & Controls

  • Water & Wastewater Treatment

  • Material Handling

  • Modular Equipment Design

  • Bulk and Specialty Chemical Process Systems

INDUSTRIES SERVED

Chemical

Pharmaceutical

Food & Beverage

Petrochemicals

Water & Wastewater

Specialty Chemicals

Power Generation

Renewable Energy

OUR LEADERSHIP TEAM

Roy DeGiovanni

Chief Executive Officer

Mr. DeGiovanni is an accomplished leader in the chemical engineering and construction industries, bringing over 25 years of experience to the role of CEO at IDEA. With a strong foundation in both construction and engineering, he has a comprehensive understanding of process development and optimization, safety regulations, and sustainability practices. After serving in the Army, Mr. DeGiovanni furthered his expertise by obtaining a Master's degree in Construction Management from Central Connecticut.  This unique combination of education, field and life experience equips him with the skills to effectively manage complex projects that bridge the gap between engineering innovation and construction execution. As CEO of IDEA, Mr. DeGiovanni is dedicated to promoting engineering excellence, sustainable practices, and innovative solutions that meet the evolving needs of the industry.  He is committed to developing talent within the organization and building strong partnerships with clients and stakeholders to ensure project success.

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Alicia Chasse

Chief Operating Officer

With 25 years of experience in operational leadership at IDEA, Ms. Chasse has demonstrated an unwavering commitment to driving business growth, efficiency, and innovation across diverse industries.  As a seasoned executive, she brings a deep understanding of the complexities of scaling operations, optimizing processes, and fostering a high-performance culture that aligns with organizational goals.  Ms. Chasse has a proven track record in overseeing large-scale company operations, managing multi-disciplinary teams, and implementing transformative strategies that have led to improved profitability, customer satisfaction, and market positioning.  Her expertise spans across supply chain management, process optimization, strategic planning, and risk management, enabling organizations to adapt and thrive in an ever-changing business environment.

Wallace Reinecke

Principal

Mr. Reinecke has over 35 years of experience in the specialty chemical and pharmaceutical industries. For over ten years he managed a 75-man design/engineering group comprised of instrumentation, civil/structural, architectural, layout/piping, electrical power, HVAC and construction disciplines. Throughout his career he has also acted as a Project Manager/Director on numerous chemical and pharmaceutical projects. He has demonstrated the ability to manage both people and projects. Mr. Reinecke has also been a guest lecturer on the topics of project and construction management for the International Society of Pharmaceutical Engineers (ISPE).

Thomas Hustek, PE

Principal

Mr. Hustek is a graduate chemical engineer with 30 years experience in the specialty chemical, polymer and pharmaceutical industries. His background is very strong in chemical unit operations and as such he has demonstrated his ability to conceive, develop, evaluate and implement new process concepts for a variety of projects. He has also been a guest lecturer on the subjects of air toxics destruction and solvent emission abatement. Mr. Hustek has responsibility for all technical aspects of the company, with specific emphasis on conceptual development at IDEA. He is a registered Professional Engineer in the State of Connecticut.

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Richard Gregoire, PE

Principal

Mr. Gregoire is a graduate chemical engineer with over 25 years experience in the specialty chemical, pharmaceutical and semiconductor industries. His background encompasses the full range of process and project engineering activities. Mr. Gregoire has lectured at Interphex in Controlling Solvent Emissions from Process Vents. He is a registered Professional Engineer in the State of Connecticut as well as numerous other states. Mr. Gregoire has responsibility for various process engineering and code review activities performed at IDEA.

Paul Mancuso, PE, CxA

Principal

Mr. Mancuso is a graduate electrical engineer with more than 30 years experience in the specialty chemical, pharmaceutical and semiconductor industries. His background includes virtually all aspects of Instrumentation and controls engineering/design as well as project engineering and business development for major engineering firms. He has also been a guest lecturer on the subjects of Distributed Control Systems (DCS) and field instrumentation for a number of educational institutions and is currently licensed in CT, NY, NC and AZ. Mr. Mancuso has overall responsibility for all electrical and instrument/controls work at IDEA.

OUR PLANT ENGINEERING EXPERTS

Michael Girskis

Design Manager

Mr. Girskis is a seasoned Design Manager with more than 17 years’ experience in process piping design, specializing in delivering efficient and innovative solutions across various industries. Mr. Girskis has a deep understanding of piping systems, engineering standards, and project coordination.  He has successfully led multidisciplinary teams executing complex projects from concept to completion. His proficiency in design software, regulatory compliance, and workflow optimization ensures high-quality deliverables that meet industry and client expectations.

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Marcello Santone

Sr. Piping Designer

Mr. Santone has 36 years’ experience in the Chemical, Polymer, Pharmaceutical, Air Gas and Food Industries. His extensive background in design engineering includes several retrofit projects in the Northeast and Midwest.  His balance of people’s skills and technical abilities are reflected in the number of satisfied repeat customers.  Mr. Santone is currently responsible for sophisticated process piping and layout design activities within IDEA. Mr. Santone’s computer experience includes both AutoCAD and MicroStation, with extensive 3D experience in Cadworx and PDS for design in the Chemical, Pharmaceutical, Air, Gas and Food Industries.

Riana Whitehead

Sr. Piping Designer

Ms. Whitehead is an experienced Mechanical Designer with over 20 years of expertise in commercial refrigeration systems, process piping, and electrical excitation systems.  With a strong foundation in industrial and manufacturing technology, she specializes in optimizing engineering designs for efficiency, cost-effectiveness, and seamless functionality. Ms. Whitehead’s expertise spans multiple design software platforms, including Solid Edge, AutoCAD, and Autodesk Inventor, and she has successfully mentored engineering interns while managing global design teams. She holds an associate degree in Drafting Technology, which she completed with Suma Cum Laude honors, and is currently pursuing a Bachelor of Science in Industrial Technology.

WHAT MAKES US DIFFERENT

Turnkey Services

With a multi-disciplinary team of veteran engineers and industry professionals, we are a one-stop-shop. From new equipment installs to greenfield plant design, we've got you covered!

Client-Centric Solutions

Our principals and project managers work closely with our customers so that every solution we deliver is tailored to our customer's unique requirements.

Flexible Support

Our staff takes pride in meeting their deadlines and saving our customers time and money, so we strive to adapt quickly to customer needs and

ABOUT IDEA

YOUR ENGINEERING PARTNER FOR PROCESS PIPING SYSTEMS

Innovative Design Engineering Associates (IDEA) was founded in 1995 upon the belief that every project starts with a great idea and bringing that idea to fruition requires the dedication of an exceptional engineering team.

With a 30-year track record of delivering creative, practical, and cost-effective engineering solutions to our customers in the chemical, pharmaceutical and specialty manufacturing industries, we leverage industry best practices and cutting-edge technologies to implement proven solutions that add tremendous value to our customers.

As a multi-disciplinary team of engineers with deep technical talent, project experience and a passion for delivering results, we strive to be a turnkey engineering solution for our industrial customers.

If you need a reliable engineering partner for your project, fill out the form or give us a call and let's discuss how we can help.

When you work with IDEA, you get more than a paid contractor. You get a partner who is dedicated to your success.

LICENSED ACROSS THE US

We've Got You Covered!

With Chemical, Mechanical, Electrical and Structural PEs licensed across the US, we are a turnkey solution for our customers.

SPEAK WITH OUR ENGINEERING CONSULTANTS TODAY!

Our Team takes pride in our responsiveness and commitment to our customers. Fill out the form and we'll respond within 2 hours!

We won't waste your time with marketing emails. Tell us what you need and we'll have an Engineer reach out!

Reach out and let's talk about how our process and plant engineering teams can help with your project.

OUR EXPERTISE

Process Piping

Process Engineering

Plant Layout

Utility Design

Civil & Structural Engineering

Electrical Distribution

Process Safety

CONTACT INFO

615-616-0900

612 Wheelers Farms Road

Milford, CT 06461